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The impact of product returns and remanufacturing uncertainties on the dynamic performance of a multi-echelon closed-loop supply chain

机译:产品退货和再制造不确定性对多级闭环供应链动态绩效的影响

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摘要

We investigate a three-echelon manufacturing and remanufacturing closed-loop supply chain (CLSC) constituting of a retailer, a manufacturer and a supplier. Each echelon, apart from its usual operations in the forward SC (FSC), has its own reverse logistics (RL) operations. We assume that RL information is transparent to the FSC, and the same replenishment policies are used throughout the supply chain. We focus on the impact on dynamic performance of uncertainties in the return yield, RL lead time and the product consumption lead time. Two outcomes are studied: order rate and serviceable inventory. The results suggest that higher return yield improves dynamic performance in terms of overshoot and risk of stock-out with a unit step response as input. However, when the return yield reaches a certain level, the classic bullwhip propagation normally associated with the FSC does not always hold. The longer remanufacturing and product consumption lead times result in a higher overshoot and a longer time to recover inventory, as well as more oscillation in the step response at the upstream echelons. We also study bullwhip and inventory variance when demand is a random variable. Our analysis suggests that higher return yield contributes to reduced bullwhip and inventory variance at the echelon level but for the CLSC as a whole the level of bullwhip may decrease as well as increase as it propagates along the supply chain. The reason for such behaviour is due to the interaction of the various model parameters and should be the subject of further analytical research. Furthermore, by studying the three-echelon CLSC, we produce a general equation for eliminating inventory offsets in an n-echelon CLSC. This is helpful to managers who wish to maintain inventory service levels in multi-echelon CLSCs.
机译:我们调查了由零售商,制造商和供应商组成的三级制造和再制造闭环供应链(CLSC)。每个梯队除了在前向SC(FSC)中的常规操作外,还具有自己的反向物流(RL)操作。我们假设RL信息对FSC是透明的,并且在整个供应链中使用相同的补货策略。我们关注回报率,RL交货时间和产品消耗交货时间不确定性对动态性能的影响。研究了两个结果:订单率和可用库存。结果表明,以单位阶跃响应作为输入,较高的收益率可改善过冲和缺货风险方面的动态性能。但是,当收益率达到一定水平时,通常与FSC相关的经典牛鞭传播并不总是成立。再制造和产品消耗的交货时间越长,则导致超调量越大,恢复库存的时间也越长,并且上游梯队的阶跃响应会产生更大的振荡。当需求是随机变量时,我们还研究牛鞭和库存差异。我们的分析表明,较高的收益率有助于减少梯级水平的牛鞭和库存差异,但对于CLSC而言,随着其在整个供应链中的传播,牛鞭的水平可能会下降也可能会上升。出现这种现象的原因是由于各种模型参数的相互作用,应该成为进一步分析研究的主题。此外,通过研究三级CLSC,我们得出了消除n级CLSC中的库存抵销的一般公式。这对于希望在多级CLSC中维持库存服务水平的管理人员很有帮助。

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